Plate drilling and shape cutting machine BTD-8X plate processing equipment

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BTD-8X
Plate drilling and cutting machine BTD-8X Machine Features
• Rigidly constructed tubular   steel gantry
• 10 hp drill spindle
• Spindle rpm ranging from 300-1200 variable
• Dual side independent rail axis drive   package
• Machine advance speed up   to 845"/min
• Material positioning accuracy:   
 
                             +/- .007" (single axis only)
                             +/- .015" (coordinate axis)
• #4 morse taper
• Thru-spindle coolant system
• 260 amp automatic gas console high   definition plasma system
• Automatic torch height control system
• Automatic oxy-fuel gas control system
• Automatic torch ignition system
• Crash detection on both plasma & 
  oxy-fuel systems
• Air conditioned Windows XP
  controller
• Processing parameters for drill, plasma,
  & oxy-fuel operations set automatically
• Managable hole properties database
• Standard auto-nesting package
• Easily networked

Plate drilling and cutting machine BTD-8X Material Capacity
Machine
• Maximum processing width: 8'
Drill spindle
• Maximum hole diameter: 1-9/16"
• Minimum material thickness: 1/4"
• Max. material thickness:  2-1/2"
                                              (production)
Plasma torch
• Max. edge start (pierce pilot hole): 2-1/2"
                                              (as per oem spec)
• Maximum pierce: 1-1/2"
Oxy-fuel torch
• Maximum material thickness: 4"

 

BTD-8X
Machine Description
The latest addition to our product line is a combined drill and plasma burning machine. Each machine is supplied in 8’ working width and the length can be anything up to 124’. Drilling operations are performed using a 10 hp spindle with our own proven drilling technology. A high definition plasma torch cuts material up to 2-1/2” inches thick and a standard fitted automated oxy-fuel torch cuts material up to 4 inches. An arc-writer marking system is also available for more defined part marking.

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Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment

Plate drilling and shape cutting machine BTD-8X plate processing equipment




BTD-8X Requirements (all specifications are subject to change without notice)
Shop air requirements 120 psi @ 20 cfm
Electrical requirements
480 VAC 3 phase @ 29 FLA, 60 Hz
380 VAC 3 phase @ 37 FLA, 60 Hz
230 VAC 3 phase @ 58 FLA, 60 Hz
208 VAC 3 phase @ 65 FLA, 60 Hz
575 VAC 3 phase @ 23 FLA, 60 Hz
(All electrical and pluming installation must meet state and local codes.)
Gantry
Rigidly constructed tubular steel gantry
Approximate fully loaded gantry weight 7800 lbs
Gantry drive system
Dual AC servo
Low backlash planetary gear reducers
Helical rack and pinions
Maximum travel speed 600"/min
Tool carriage
Approximate weight 1100 lbs
Crash detection on all cutting and marking tools purchased
Tool carriage drive system
Low backlash planetary gear reducer
Helical rack and pinion
Maximum travel speed 600"/min
Material width capacity 8 foot (2.5 meters)
Rail system
Modules 10'
Maximum travel length 124'
Floor mountin/anchor pads every 2' approximately
Hardened rolling surface
Totally enclosed cable carrier system to service machine
Wiring and pluming through cable cariier provided
Drill spindle
Power 10 hp
Speed 300-1200 rpm variable
Tool holder #4 morse taper
Minimum hole diameter 3/16"
Maximum hole diameter 1-9/16"
Minimum drillable material thickness 1/4"
Maximum drillable material thickness 2-1/2" production, 4" pierce pilot hole
Spindle feed
Ball screw
AC srevo
Maximum thrust 2500 lbs
Linear guide block style support
Maximum speed 4"/sec
Stroke length 11-1/2"
Coolant System
Coolant high flow, through spindle mist
Coolant tank 7.5 gallon
Coolant type VALENITE VNT-920 or HEM Turbo Drill
Low coolant level detection
Oxy-fuel system
Customer to supply desired oxy-fuel torch brand
Automatic gas pressure control
Oxy-fuel torch assembly
Emergency shut-off assembly
Air dryer/moisture/oil seperator
Maximum material size 4" piercing start
Automatic striker/pilot flame system
Air requirement

120 psi @ 1 scfm
99% clean, dry & oil free

Oxygen requirement 120 psi @ 655 scfm (per torch)
Fuel gas requirement 15 psi @ 65 scfm (per torch)
Plasma System
Sullier Hypertherm
Model HPR260 with automatic gas control
Cutting amperage range 30-260 amps
Torch height control Command THC
Integrated marking 12-20 amps
Serial interface RS-422 serial interface supplied
Material capacities .0189" thick thru 2-1/2" thick
Maximum piercing thicknesses recommended 1-1/4" thick
Air requirement

120 psi @ 2.5 scfm
99.5% clean, dry & oil free
(bottle recommended)

Oxygen requirement 120 psi @ 4.2 scfm
99.5% pure oxygen
(liquid recommended)
Electrical requirements

200/208 VAC 3 phase @ 149/144,
50/60 Hz

220 VAC 3 phase @ 136, 50/60 Hz
240 VAC 3 phase @ 124, 50/60 Hz
380 VAC 3 phase @ 84, 50/60 Hz

400 VAC 3 phase @ 75, 50/60 Hz

440 VAC 3 phase @ 68, 50/60 Hz
480 VAC 3 phase @ 62, 60 Hz
600 VAC 3 phase @ 50, 60 Hz
Optional marking system
Supplier Hypertherm
Air requirement

120 psi @ 6 scfm
99% clean, dry & oil free

Electrical requirements

200 VAC 3 phase @ 8.3, 50/60 Hz

208 VAC 3 phase @ 8.2, 60 Hz
240 VAC 3 phase @ 7.9, 60 Hz
400 VAC 3 phase @ 4.5, 50 Hz

440 VAC 3 phase @ 4.2, 60 Hz

480 VAC 3 phase @ 4.0, 60 Hz
600 VAC 3 phase @ 3.3, 60 Hz
Work space
Controlled Automation, Inc. can supply, or provide the fabrication drawings for the buyer to manufacture their own.
Air supply .02 cfm @ 60 psi pre ft2 table area
Slats Aluminum or wood
Removable dross pans 5" fill capacity
Adjustable water level control  
Integrated aerator system
Electrical distribution panel
Line voltage noise isolation provided

Drive isolation transformer

Constant voltage regulator
Control voltage transformer
Fused disconnect for machine
Fused disconnect for plasma
Software
Version SICAM-SCC controller software
Features

DSTV file import

DXF file import
Auto-nesting
Shape library

Hole database

Computer
Networkable
Common line cutting
Automatic cutting process parameter setup (kerfs, speeds and delays)
Automatically set through the serial interface

Pierce time

Initial height
Retract height
Arc voltage (torch to work distance)

Amperage (cutting and marking)

Corner amperage reduction
Gas control (cutting and marking)

Controlled Automation Manufacturers of Structural Steel Fabrication Machinery and Controls
For more information on this or any of our machines,
contact our sales department at 501-557-5109
or
sales@controlledautomation.com

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